Building Our Float
USS Phoenix (SSN-702)

 

 

Perch Base constructed a float that is mounted on an over-30 foot long trailer. Mounted on the trailer is an exact 1/4" = 1 foot scale model of the U.S.S. Phoenix (SSN-702) nuclear submarine. Construction lasted from November 2007 through October 2008. This float is used extensively in our "Save-Our-Sail" Program for the Phoenix monument.

These photos show some of the key points in the float's construction.

Note: Click on a photo to see the larger version

1. Initial Tank

This is how the float started -- a aircraft wing drop-tank.

2. The tank has been prepped.

The drop-tank has be cut to size to form the main part of the submarine hull.

3. Stern Section Fabrication

The stern section of the hull is framed out. The screw would be at the top in this photo.

4. The prop (screw) is fabricated.

The propellor has been custom made by our outstanding metal craftsman, Frank Bono.

Although not a submariner (actually a Marine,) Frank is an honorary Perch Base member.

5. Nose Cone Stacks.

Disks of heavy styrofoam have been cut in decreasing diameter for stacking.

6. The disks are stacked.

That's Howard Doyle stacking the disks on a support.

7. Metal Parts are Completed

The allmost finished metal hull sections are shown in Frank Bono's shop.

8. Disk Stack Shaped

Howard is sanding the disks down to make a smooth, curved shape.

9. Nose Cone Fiberglassed

The first coat of fiberglass has been added to cover the stacked foam disks.

10. Main Hull Done

Frank and Howard stand in front of the completed hull by on of the two signs that mount on either side of the trailer.

11. Hull Mounted on the Trailer

The hull has been mounted on the trailer in a cradel-like rig that Frank made.

12. Sternplane Fabrication

The basic blanks for the stern planes are ready for shaping.

13. Sail Preparation

The blank that will be the Phoenix's sail is made ready for shaping.

14. Rudder Preparation

The upper and lower rudder blanks are shown ready for prep.

15. Trailer is Wired

Howard Doyle tackles EM/IC/ET jobs as he installs the wiring for the trailer's sound system.

16. Planes, Rudder, Sail are Made

The planes and rudders are along side the sail after shaping and fiberglass coating.

17. Hull Mounted to Trailer

The completed hull has been mounted on the trailer.

18. Trailing-Wire

Truely authentic, the model sports a trailing-wire antenna housing along the hull. This also covers the hull seam.

19. Hull Painting

The hull gets it base coat of flat black.

20. Sail Mounted

The fiberglassed sail has been mounted to the hull

21. Sail Planes are Mounted

The sail planes have been mounted to the sail. Note the bolts that go through from port to starboard. These planes will stay on!

23. Painting Checkout

Jim Denzien checks out the finished construction paint job.

24. Ready for Final Touches

The finished model waits for the final little touches -- hull numbers and draft markings.

25. She's Done!

The true-to-scale USS Phoenix (SSN-702) is ready for the last bit of detail.

26. The Missing Detail - Masts!

The final bit of authenticity has been added. The masts.

27. Mast Details

The masts are detailed down to the camo paint splotches. The mast assembly is removed from the sail for travel or storage.

28. Trailer Rear Details

The trailer is "dressed" with the three flags: United States, State of Arizona and our own Perch Base.

29. First Public Display

This is first public showing, Anthem, AZ pre-Veterans Day (Saturday before) in 2008.

30. A-Frame Sign

Two of these signs, one used on each side of the float, provide details about the USS Phoenix and our float.